Performance Improvement of Pumps Fed by the Variable Speed Drives
DOI:
https://doi.org/10.2478/ecce-2013-0021Keywords:
Pumps, motor drives, variable speed drives, sensorless controlAbstract
Speed inaccuracy decreases the pump efficiency, reliability, and energy saving. This research is devoted to the determination of the ways of accurate speed control of the pump drives operated under changeable loads. The impact of speed inaccuracy on the pump performance is studied. Based on the analysis of methods for the static accuracy improvement, the drawbacks of the traditional approaches have been shown with reference to the pumping applications. A new methodology of the slip compensation has been proposed for implementation to improve the scalar drive performance. It notably decreases the speed inaccuracy of the open-ended pumping applications. The enhanced quality of the drive control at different loading conditions has been shown on a laboratory test bench. Also, for the multi-pump systems this approach results in an additional benefit from the viewpoint of the operation around the best operation point providing a safe pump control both to exclude the pump damage and to improve the process quality.References
H. L. Stewart, Pumps, Indianapolis: Sams, 1977, 465 p.
A. A. Divona and A. J. Dolan, “Electric motors and motor controls,” In: Karassik, I. J., Krutzsch, W. C., Fraser, W. H. and Messina, J. P. (Eds.), Pump Handbook, pp. 6.3-6.25, NY: McGraw Book Company, 1985.
B. K. Bose, Modern Power Electronics and AC Drives, Englewood Cliffs, NJ: Prentice-Hall PTR, 2001.
I. I. Ionel, Pumps and Pumping with Particular Reference to Variable- Duty Pumps, Amsterdam: Elsevier, 1986, 715 p.
Y. V. Smirnov, “Improving asynchronous electric drives of machines with a periodically varying load,” Russian Electrical Engineering, 2007, vol. 78, no. 6, pp. 287-290.
L. Peretti and M. Zigliotto, “Identification of mechanical load for electrical drives commissioning - Labelling machine case study,” International IEEE Conference EUROCON 2009, St.-Petersburg, Russia, 2009, pp. 797-803.
K. Saito, Y. Hirayama, Y. Kimura and T. Nakamura, “Development of a peristaltic pump based on bowel peristalsis improvement of closing area rates and suction pressure measurement,” The 4th IEEE RAS/EMBS International Conference on Biomedical Robotics and Biomechatronics, Roma, Italy, 2012, pp. 949-954.
I. Bakman and V. Vodovozov, “Multi-Pump Control Applications for ABB ACQ 810 Industrial Drive,” 12th International Symposium “Topical Problems in the Field of Electrical and Power Engineering.” Doctoral School of Energy and Geotechnology II, Kuressaare, Estonia, 2012, pp. 37-44.
H. H. Benjes and W. E. Foster, “Sewage treatment,” In: Karassik, I. J., Krutzsch, W. C., Fraser, W. H. and Messina, J. P. (Eds.), Pump Handbook, pp. 9.23-9.39, NY: McGraw Book Company, 1985.
N. Mohan, First Course on Power Electronics and Drives, Minneapolis, MN: MNPERE, 2003, 248 p.
V. Vodovozov, Electric Drive Systems and Operation, London, UK: Bookboon, 2012, 102 p.
É. Hajnal, G. Lakner, P. Ivanics, Z. Molnár and J. Lakner, “Real time control system for industrial waste water management,” 16th International Conference on Intelligent Engineering Systems, Lisbon, Portugal, 2012, pp. 429-433.
O. S. Ebrahim, M. A. Badr, A. S. Elgendy, and P. K. Jain, “ANN-based optimal energy control of induction motor drive in pumping applications,” IEEE Transactions on Energy Conversion, v. 25, no. 3, 2010, pp. 652-660.
P. Angers, “Variable frequency drive testing,” Motor Efficiency Performance Standards, Sydney, Australia, 2009.
T. Ahonen, Monitoring of Centrifugal Pump Operation by a Frequency Converter, Doctoral Thesis, Lappeenranta: LUT, 2011, 134 p.
Z. Chenghu, W. Haiyan and S. Dexing, “Flow resistance and energy analysis of urban sewage delivery heat transfer system,” 3rd International Conference on Measuring Technology and Mechatronics Automation ICMTMA 2011, Shanghai, China, 2011, pp. 234-237.
V. Vodovozov and I. Bakman, “Control of liquid density to prevent abnormal pumping performance,” 7th WSEAS International Conference on Waste Management, Water Pollution, Air Pollution, Indoor Climate WWAI 2013, Lemesos, Cyprus, 2013, pp. 217-222.
I. Bakman, “Implementation and testing the sensorless pressure measurement of centrifugal pumps,” 13th International Symposium “Topical Problems in the Field of Electrical and Power Engineering.” Doctoral School of Energy and Geotechnology II, Pärnu, Estonia, 2013, pp. 132-138.
International Energy Statistics, [Online]. Available: http://www.eia.gov/cfapps/ipdbproject/IEDIndex3.cfm?tid=2&pid=2&aid=7.
J. Böcker and S. Mathapati, “State of the art of induction motor control,” IEEE International Electric Machines & Drives Conference IEMDC 2007, Antalia, Turkey, 2007, pp. 1459-1464.
J. Buksnaitis, “Analytical determination of mechanical characteristics of asynchronous motors by varying the electric current frequency,” Electronics and Electrical Engineering, Kaunas: Technologija, 2011, 6 (112), p. 3-6.
H. Sarhan, R. Issa, M. Alia and J. M. Assbeihat, “Slip compensation in efficiency-optimized three-phase induction motor drive systems,” Intelligent Control and Automation, 2011, 2, pp. 95-99.
Downloads
Published
Issue
Section
License
Copyright (c) 2013 Valery Vodovozov, Ilja Bakman (Author)
This work is licensed under a Creative Commons Attribution 4.0 International License.